Intrinsic Safety Manufacturing  (ISO/IEC 80079-34)

Intrinsic Safety Manufacturing for products used in explosive atmospheres

The product design and development process is a comprehensive process that needs to take into account many factors.

intrinsic safety manufacturingFor some products, how and where it will be used is a primary consideration.

For example, products that may used in explosive atmospheres need to be designed and manufactured with added precautions to ensure safety.

Intrinsic safety is a protection method for electrical products that may be used in explosive atmospheres.

Product Resources is an ISO-certified firm (ISO/IEC 80079-34) providing intrinsic safety manufacturing of products used in these potentially hazardous environments.

All of our final assembly and testing work is performed domestically at our facility in Newburyport, Massachusetts (USA).

We specialize in complex instrumentation

Since 1979, Product Resources has been a leading provider of engineering design and contract manufacturing services, with specialized certification for intrinsic safety.

We work with scientific and industrial manufacturers to transform preliminary drawings and product concepts into a wide variety of end-products including instruments, tools, systems, platforms and devices.

We specialize in the design and production of complex scientific instruments with low-to-medium volume manufacturing runs. 

 

Our turnkey approach

Product Resources brings the entire product design and development process  under one roof in our 33,000-square foot facility in Newburyport, MA.

With our one-stop, turnkey approach, we can reduce the inevitable risks of using multiple vendors for different stages in the design and development process.

When you collaborate with Product Resources, you can feel confident that your project will move seamlessly from one step to the next:

Product Concept – our industrial designers can take your ideas and show you how a finished product will look and feel.  We use models 3-D simulations and conceptual renderings to help you visualize the end product.

Engineering Design – our design engineers will turn your product specifications into working prototypes and proof of concept.

Compliance – when ready, our design team will submit your prototypes and related documentation to the appropriate regulatory agencies for certification and approval.

Quality- backed by our multiple ISO certifications, you can be sure that quality will be a priority in each step of the planning and product development process.

Manufacturing – when your product is ready for the manufacturing phase, we take care of everything.  We procure the raw materials, manage the suppliers, set up the assembly line or work cell and train the technicians and assemblers.

Sustaining Services – once your product is in market, we provide the necessary product service and support including product repairs, calibrations and replacement parts.

 

Our engineering expertise runs deep

It takes a team to bring a new product to market. And more often than not, that means more than one engineering discipline.

At Product Resources, we have put together a group of highly skilled engineers from multiple disciplines to meet the various product needs of our clients.

This expertise includes:

  • industrial design
  • mechanical engineering
  • electrical engineering
  • embedded systems design
  • software development
  • printed circuit board design
  • manufacturing engineering

While our in-house engineers can meet the needs of most of our clients, we recognize that some projects occasionally require additional skills.  For those situations, we also have on-call access to very specialized engineers and engineering teams.

 

The need for speed

Product development executives are under great pressure from investors and shareholders to secure patents and bring products to market quickly and without complication.

Making sure those products meet intrinsic safety requirements cannot be ignored – and needs to factored into the overall process from the beginning.

Manufacturers have little patience for trial and error, or for learning on the job.

With Product Resources, you’ll find an intrinsic safety-certified product design and production team that can hit the ground running.

 

Keeping an eye on quality

You may not know us, but you know what ISO quality certification means.  And we have what you’re looking for.

We are ISO/IEC 80079-34 approved for engineering design, manufacturing and service, audited by TRaC Global, for equipment and instrumentation used in explosive atmospheres.

We are also:

  • ISO 9001-approved for engineering design, development, manufacturing and service
  • ISO 13485-approved for medical device manufacturing and service. Both approvals are certified by TUV.


Regulatory compliance

Every design and manufacturing project needs to move forward with one eye steadily focused on the appropriate regulatory requirements.

Which requirements you face will depend on your industry, the product you’re creating and where you plan to distribute it.

Every product will be subject to a range of consumer protection, environmental, workplace safety and performance standards.

Compliance is needed throughout the product development process– from the suppliers’ raw materials to the design and manufacturing process to distribution and supply chain management.

We work in accordance with all major industry standards such as CSA, FM, CE, and UL.  Our team has experience with regulatory agencies from all parts of the globe.

 

Come see us and take a tour

Product Resources is located in a newly-remodeled, 33,000-square-foot facility in Newburyport, Massachusetts.

Our manufacturing facility – which can be easily expanded as needed – is equipped with a large, modern batch assembly area as well as work cells designed for continuous, higher-volume manufacturing.

Other features include:

  • 21,000 square foot Manufacturing Plant
  • 540 cubic foot Thermal Burn-In Room
  • High Power Test Stands
  • Automated Assembly Tools
  • High Volume Manufacturing Cells
  • Highly Skilled Employees
  • Complete ESD Protection
  • Fully Equipped Test Facilities
  • Complete Service/Repair Department
  • ISO 9001 Certified
  • ISO 13485 Certified
  • Automated Wire Prep Machinery
  • ERP Manufacturing Software

 

Or call us with your questions

We welcome all inquiries.  If you are looking to outsource your product design and development process, call us and let’s talk about your plans.

Even if it’s very early in the process, we’re happy to answer your questions and provide you with some initial guidance.

Call John Erickson at 978-524-8400.  Or send him an email at jerickson@prodres.com

It’s never too early to start a conversation.

 

Request an Information Package and Capabilities Overview

To learn more about our background, experiences and capabilities, call and ask for an introductory Information Package and Capabilities Overview.

Contact Paul Ermanski at 978-524-8500 ext. 335 or permanski@prodres.com

 

Download our FREE Outsourcing Guide

If you’re not ready to talk, we invite you to take a closer look at the product design and development process with our FREE report, OUTSOURCING:  An OEM’s Guide to Product Design & Manufacturing.

Just fill in the form to the right.


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